Evaluation of the Usability of SCMs Produced by Adding Aluminum and Iron Oxide to Mortar Waste Powder Under Different Conditions

The integration of recycled materials into cementitious systems presents a sustainable path to reducing environmental impact in construction. This study investigates the mechanical and durability performance of self-compacting mortars (SCMs) incorporating finely ground mortar waste powder (MWP) as a partial cement substitute, reinforced with aluminum oxide (Al2O3) and iron oxide (Fe2O3). Eleven mixes were designed with MWP replacing cement at 0–50% by volume. Fresh-state tests showed that slump flow decreased moderately (from 259 mm to 240 mm), while V-funnel times improved (from 10.51 s to 7.01 s), indicating acceptable flowability. The optimum performance was observed in SCM2 (5% MWP + oxides), which achieved 75.62 MPa compressive and 13.74 MPa flexural strength at 28 days, outperforming the control mix. Durability under high temperature and freeze–thaw cycling revealed that oxide-reinforced mixes exhibited superior strength retention, with SCM2 maintaining over 87 MPa after 300 °C exposure and minimal degradation after 100 freeze–thaw cycles. Porosity remained low (16.1%) at optimal replacement levels but increased significantly beyond 25% MWP. The results confirm that low-level MWP replacement, when reinforced with reactive oxides, provides a viable strategy for producing durable, high-performance, and eco-efficient SCMs.